The RGO Blog

Recent thoughts and farm updates from Rio Grande Organics
Tags >> harvest

Every so often, a season on the farm ends with the general agreement that "we won't see a season like this past one perhaps ever again in our lives....." Our Crystal City orchard received over fifty inches of rain during the growing season; on average we receive twenty one inches of rain during the entire twelve month year. Over a ninety day period beginning in late April, it rained or misted almost every single day.

For a non-farmer, rainy weather is little more than a nuisance during the rush hour commute, and possibly an inconvenient imposition on weekend plans. If, however, you are in the business of taking care of trees, then continuous rain is a quite larger demon: it is something that modifies your environment and prevents you from carrying out the tasks that make up your livelihood. During the greater part of the period when the young nuts were beginning to develop on the trees, the saturated wet ground prevented us from entering the fields with our tractors and sprayers. As a result, we were unable to provide a modicum of care to the pecan trees, and insects and disease had a free pass to inflict damage at will on our developing leaves and nuts.

Our harvest will begin in earnest next week, and the current state of the crop would discourage even the most wild eyed optimist. The predominate variety that we grow is the Wichita nut, and this years crop has been hard hit by scab, a bacterial disease that is spread by the constant splashing of raindrops on the nuts and leaves. Many of the nuts have scab related damage over more than fifty percent of the nut shuck, and most of these nuts will be inedible. We will have to separate out the damaged nuts before we send the crop to the shelling plant, and thus the total poundage of nuts that we produce this year will be greatly reduced.

We are not smart enough to know, or even to hazard a guess, as to whether or not this years abnormal rainfall is somehow related to global climate change, or if it is within the bounds of the expected possible hundred year rainfall. In the past twenty years, we have never had this much rain, so frequently and so intensely. A low pressure system sat over our part of south Texas for months on end, and it seemed to drag every bit of moisture in the Western Hemisphere to the storm clouds over our orchard.

Of course, there will be some longer term benefits for the farmers in our region: the local reservoir that supplies irrigation water to our area is full, our river is flowing strongly, and the aquifer that supplies our water wells has been completely recharged. These blessings will be greatly appreciated in the coming years, as the fight over water in south Texas continues between the suburbia/carwash builders and the people who produce food for the world's growing population (And given the melt down in subprime mortgages, I think the suburbia builders may be in for a well deserved hiatus. Destroying the planet one subdivision at a time is hard work!)

All is not lost this year, as we have three other varieties of pecan that seem to have taken all the extra rain in stride. Our Cheyenne, Kiowa, and Desirable pecan trees all have full loads, and the nuts appear to have excellent quality. Although these trees make up less than half of our acreage, they do ensure that we will have some organic crop to sell to the many people who call us looking for organic pecan halves and pieces. As an insurance policy, they ‘paid off' this year, but it comes at a cost: on average, a Wichita tree will produce twice as many nuts as any one of these varieties.

This winter, as the great rainy season of 2007 fades from our mind, we will be ramping up one of the most important projects that we have undertaken at Rio Grande Organics. Over the past few winters, we have been experimenting with various cover crops to try and determine suitable plantings for our orchard soil type. Cover crops are generally members of the clover family or the vetch family, and as they grow during the winter, the plants take nitrogen out of the air and convert it to a usable form in the soil. By using cover crops in the winter, we will no longer have to provide nitrogen fertilizer to our trees in the spring. All of the nitrogen that they need will be ‘fixed' in the soil during the winter by the clover growing around the dormant tree.

Cover crops were always grown by farmers prior to WWII as a way of providing fertility to their spring crops of corn, cotton or tobacco. After the war, as inexpensive fertilizer from chemical plants became readily available, farmers stopped going to the trouble of planting and caring for a winter crop of yellow clover. It was much easier to simply spread cheap granulated fertilizer over the fields in early spring ahead of the seed planter. The knowledge of what cover crops worked in which soil types in south Texas has long been lost. Only with the recent price spike in fertilizer, which is mainly derived from natural gas, have farmers once again sought out suitable legumes to plant in their fields after harvest. Many of the plant varieties that we have tested over the past few years have actually been imported to this country from Australia, as their researchers have been leaders in the development of self-regenerating legumes for decades. We have had good results with four different plants, and this winter we will be planting various mixtures of these plants over a couple hundred acres of orchard. Our research will continue, as it is important to find a plant that will reseed itself year after year; a legume that has to be reseeded every year is not a great advantage over traditional fertilizer.

The search for a perfect cover crop will proceed this winter, and like so many other projects on a farm, the probability of reaching a conclusive solution is not great. Weather conditions and insect patterns change every year, and a promising clover this winter may fail to do much next year. It will only be after many successful winters that we will be able to say that we have a cover crop that works. But that, in a nutshell, is what farming is all about: an ongoing battle against nature and economic forces to profitably produce food that people want to eat. And as we carefully look over a trailer load of our nuts at the end of a harvest day, we will be thankful that we get to spend our time taking care of trees, and we will look forward to the challenges that next year brings.


Oct 17, 2005

Harvest diary.

Harvest Diary:

 

Sunday, October 9th - The early October rains have kept us out of the orchard until today. We had hoped to begin harvesting on September 28th, but wet ground and harvesting equipment don't mix very well. The tree shaker and the self propelled sweepers tend to sink in and create big ruts. To harvest pecans one needs hard, flat dry ground.

By noontime, the bright sun had burned off enough dew to signal that the 2005 harvest could finally begin. A whole years worth of work would be measured in the quality and quantity of pecans that could be gathered by our harvest crew. The first machine to work the row of nut laden trees is our tree shaker. This machine grabs the trunk and violently shakes the entire tree, disgorging a waterfall of ripe pecans. Once a full row of trees has been shaken, the two sweepers move in to gently brush the pecans into one big central row. This central row, or windrow, as we call it, is then inhaled by a group of machines that looks like a freight train. In fact, it is our big tractor pulling a pecan harvester, discharging a stream of nuts into a trailing nut wagon. Although the machinery of harvest has been idle for ten months, it only takes an hour or so for the crew to get into a gentle rhythm of tree shaking, sweeping and harvesting. By sundown, we have seven trailer loads of nuts, and we are ready to start our cleaning plant the following day. We all sleep well this night, tired from a long afternoon in the sun, but happy knowing that the harvest is under way.

 

Monday, October 10th - A gentle rain has fallen sometime during the night. The orchard has large puddles in areas, and it is clear that the field harvest will be on hold for a day or two. Today, we will focus on running the material that we harvested yesterday through our cleaning plant. This process separates the nuts from the dirt, rocks and shucks that get picked up by the harvester.

We will also spend the day going over all the equipment that we used yesterday in the field. All of the old equipment (and some of our tractors are twenty years old) held up pretty well. The lone exception is the brand new self propelled sweeper that we are using for the first time. Some of the bearings in the sweeper head broke off late yesterday. A call out to the California manufacturer reveals that our harvest conditions may be rougher than those normally encountered, and that we should probably upgrade the parts. We really can't wait for parts to come from the coast, so our head mechanic Martine comes up with a work around and spends the afternoon rebuilding the head.

By days end, we have nine thousand pounds of clean pecans resting on the screen floor of a large drying trailer. A big fan gently blows air up through the floor, and over the next four days the moisture content of the nuts will drop to six percent, a good level at which to crack the nuts. But this is where our work ends; a large tractor trailer load of nuts will be sent to a shelling plant in Arkansas for the final processing.

 

Tuesday, October 11th - The orchard floor is still too wet to restart the harvesting process. Cloud cover hangs over the Quemado valley, and along with the lack of any discernable breeze, the conditions for ground drying are not very good. A low pressure system that is bringing early season snow to Colorado is wreaking havoc on our harvest. The weather system has been over us for two weeks now; it is simply not moving. The weather forecast continues to suggest a "chance of thunderstorms".

Our harvest is at a standstill. We will spend the day making some changes to the equipment in our cleaning plant; a little work with the cutting torch here, a bit of spot welding over there. Cleaning pecans is really an exercise in material handling, and as the material moves through the plant, there is a tendency for it to find the path of least resistance. Sometimes that trail leads off of the conveyor belt and on to the floor. If we could be in the field harvesting today, then these changes would most likely be put off until the winter. But with time on our hands, making these repairs becomes the order of the day.

 

Wednesday, October 12th - A 6am walk through one of the pecan blocks indicates that the ground is dry enough to support the harvest machinery. By 7:30am, the tree shaker is lined up with the first tree, ready to start its violent work. Our field crew arrives and they ready themselves with their backpack blowers and rakes that are necessary to get all of the pecans into the row where they can be collected by the sweepers. But as we get ready to start, a new problem appears: the dew is rapidly building on the grass, and it will affect our ability to sweep the nuts into a concentrated row. There is nothing to do but wait until the dew has burned off. Normally, we don't have much dew, but the recent rains have saturated the ground, and the low cloud cover creates ideal conditions for dew formation.

It's 9am, the sun is shining, and we are ready to get started. The orchard quickly becomes a beehive of activity; machines and field workers are in motion everywhere. It takes about two hours to get some windrows of pecans formed so that the harvester can begin its work. Every thirty minutes, the harvester picks up 3000 pounds of nuts and green shuck material. At the beginning of the harvest, some of the pecans are ripe, and some of them are still enclosed in their green shuck. Our cleaning plant will remove the shucks from the nuts, allowing the nuts to dry out so that they can later be shelled.

We work through a few kinks, but everything is progressing well. By lunchtime, we have a shuttle bringing trailer loads of nuts to the plant on a regular basis. Fortunately, we are at a point where we can start to fine tune our process, looking for any slight change that will allow us to harvest nuts faster and more efficiently. Load after load of fresh pecans heads to the plant. We keep expecting something to break or stop running, but our worst fears are not realized. Our only miscalculation of the day is that we have shaken too many trees, and our harvester must run until almost 10pm to pick up all the nuts that are now on the ground.

 

Thursday, October 13th - An early morning check of the weather radar shows that there are some major storms about forty miles to the west of us over Mexico. Weather radar, which we access over the internet, is a great tool that helps us to plan our day's events around the orchard. The radar today shows that some of the storms are pretty severe, dropping up to three inches of rain per hour over certain areas. New storm cells seem to be popping up all around us.

We head into the orchard with our equipment just before 9am. Given the dew formation, there is no rush to get into the harvest rhythm too quickly, as everyone senses that a storm is about to hit us at any minute. A few drops fall, but a scan of the sky shows rapidly moving clouds, and the hope is that the weather will break and we can start our nut gathering. There is one row of nuts that could not be picked up last night owing to the darkness, and now our harvester struggles to get the pecans up off the wet ground. Pretty quickly, our harvester is a mélange of nuts, mud and wet grass clippings.

The sporadic rain drops are now coming more frequently, and it is apparent that we are not going to escape the storm. As the intensity builds, a decision is made to send all the men and equipment back to headquarters. At first, we hold out some hope that the storm will quickly pass and that we will get back into the field today. But as the morning passes, and there is no break in the weather, it becomes clear that we are looking at an extended delay in the harvest.

What might have been a manageable situation rapidly deteriorates around lunchtime. A squall line, which is a series of very intense storm cells, moves over us and begins to drop up to two inches of rain per hour on us. By mid afternoon, our orchard looks like a lake and there is some serious flash flooding in the country around us. All told, this storm will dump six and half inches of rain on our land. It will be a week before we can resume harvesting. The only silver lining is that the storm did not produce hail or high winds, either of which would have knocked nuts out of the trees and into the fast flowing water. It is not the start to harvest season that we had hoped for, but eventually the orchard will dry out and we will resume our harvest. Once again, we are reminded that producing food is not an easy endeavor, the challenges are enormous and the risk of total loss is as close as the clouds.


Apr 15, 2005

A long winter.

Call it the "winter of our discontent".

A fledgling organic farming operation commences, a first harvest of pecans comes in, and energy is flowing through all who are connected with the enterprise. Every challenge is met with the determined force of pioneers; a solution will be found to overcome any obstacle. The pecan crop is small, by conventional standards, but the market is strong and anxious buyers are willing to deal with the new, unsophisticated supplier.

With tireless work and boundless enthusiasm, the winter vegetable crops are seeded into newly worked land that has lain fallow for many years. Daily, the tractor rumbles past a house that been vacant for many years; a shelter only to the cold and wet immigrants who have come illegally across the adjacent Rio Grande River. In time, the various crops emerge from the wonderful sandy loam soil, and with regular irrigation of the precious river water, the plants begin to thrive.

Soon, the plants begin to mature and the rows of red lettuce, golden beets, and green arugula form a tapestry that more closely resembles a Dutch tulip field than a South Texas vegetable field. Older neighbors, who have spent their entire lives in the area, remark with amazement that they had no idea that lettuce would grow so well in the region. Across many fields, rows are endlessly weeded by hand, insects are controlled with organic sprays such as garlic juice and rosemary oil, and by sheer force of will, the crop is brought to a harvest ready climax.

And then, the nightmare begins. Upbeat solicitations to potential buyers are met with the disdain normally reserved for telemarketers selling long distance phone service. Unfamiliarity with the industry standards for packaging results in a long series of unpleasant phone calls and a stream of returned product. Visits to the farm from ‘field buyers' take on an almost comedic quality; if there is one damaged plant in the field, you can almost guarantee that the buyer will stop his car near the plant and walk right up to the offending vegetation.

The nightmare now morphs and seems to acquire a life of its own. It is actively working against us, waiting for the moment we are most vulnerable and striking us with catastrophic blows. A refrigeration unit on our delivery truck malfunctions and a five thousand dollar load is reduced to a mass of rotting boxes. A single day temperature spike over ninety degrees causes some mild yellowing in the outer leaves of the spinach crop; the slight damage is ruinous to the crops salability. It is the one crop we have that actually has some market demand; now, it only awaits the disk plow that will return it to the soil.

The vibrant energy of the fall pecan harvest and the holiday season has dissipated; the mood around the farm is matched only by the bare, leafless trees set against the gray winter sky. The unspoken emotions of farming now threaten to color every verbal communication, from the helplessness that nature can induce to the anger provoked by the uncaring market. The knowledge that we are feeding our fellow people, and the confidence that comes from that, doesn't seem to be able to sustain our spirits.

And then, when it is most needed, a small sign appears, gently reminding us that great force of nature can lift us from our winter abyss. The pecan trees begin, in a slow, cautious process, to shed their brown bud sheaths, and expose their small, tender green leaves to the sun. The tentative coming out of the leaves reminds us all that the current season, with all of its problems and missed opportunities, will pass and that a new day is here. Our energy can once again be rekindled, and focused on giving the trees the care they need during the long summer months to produce a bountiful harvest.

It has been a long, confounding winter, and the best that can be said for it is that "we learned a lot...", a gentle euphemism that fails to convey the range of emotions that the events of the period produced. But in that phrase is the kernel of truth that will propel us forward, for we did learn a lot, about growing organic vegetables, harvesting them, and getting them to market. We will plant our spring crops, we will nurture our trees, and we will do what we have to do to be successful. This is not an easy business, but, as we like to remind ourselves, it is a necessary business.


 

Tags

Search

Latest on Twitter

Pecans provide neurological protection, could help fight ALS http://good.ly/nk3h7 #pecans
Wednesday, 14 July 2010 13:33
Fostering China’s Taste for Nuts http://good.ly/n9hbk #farming #exporting #china #nuts
Wednesday, 30 June 2010 10:12
The 2010 Season Begins #blog #farming http://good.ly/r46fx
Tuesday, 01 June 2010 15:55
Fears for crops as shock figures from America show scale of bee catastrophe http://good.ly/gsaxu #farming #pesticides
Monday, 03 May 2010 15:57
International Seed Day (ISD): An International Day for Patent-Free Seeds, Organic Food and Farmers' Rights http://good.ly/i8v8w #farming
Sunday, 25 April 2010 21:57
The True Cost of Cheap Food http://good.ly/rlhmi #farming #globalism
Tuesday, 09 March 2010 13:11
Mystery problem again hits bee colonies - http://ow.ly/1fDVe
Monday, 08 March 2010 10:07
Are you going to @ExpoWest? We'll be in booth #1910. Stop by and enjoy some free samples. March 12-14.
Tuesday, 02 March 2010 12:50
You Don't Need An iPhone App To Eat GMO Free...Or Do You? http://good.ly/tjv7u
Wednesday, 24 February 2010 10:50
Sugar, organic industries tipped to soar http://ow.ly/SEgG #organic
Monday, 04 January 2010 12:48